Metal Clad PCB
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  Process Flow
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Control

Process Control Parameters Dept / Locations
IQC Careful handling
Use interleaved paper separator
IQC
Board Cut Punch radius angle
No sharp edges
Board cut room
Punching Guide Hole & Silkscreen Hole 1. First, design panel drawing according to unit size
2. Push material into punch die, punch guide hole, do not cause any scratch in punching process
Autoline punching room
Deburring 1. Testing grind wheel before production
2. Only opening grind wheel from bottom side to prevent hurting the film on the top grind wheel
Autoline
Silkscreen Circuits 1. First article sample had to be approved by customer before production
2. Will print the silkscreen matt
Autoline
Drying Check the energy for the UV machine first and adjust the speed for the UV machine to suit the board requirement Autoline
Etching 1. Cold process had to be taken after the UV process, and lamination occurred in production
2. First article sample had to be checked before production
Autoline
Deburring 1. Scratches avoiding test launched before production
2. Only upper roller had been operated while lower roller had been stopped to prevent hurting the film
Soldermask room
Punch 1. Each time before punching the PCB, cleaning the punch die, and punching on empty boards.
2. After half an hour production, self-audit once
3. Provide panel drawing for material precision of punching
Punching Room
V-Cut 1. First article before production
2. Self-audit once per half an hour
3. Handling carefully in production, separate each PCB from tools & pay attention to scratch
4. Ask for new material for V-Cut knife
V-Cut Room & Purchasing
Reliability Test Feedback to PE and QA on time when Problems found S/A, QA
 
 
Cosmos Machinery Enterprises Ltd.
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